Lightweight Structural Core Material CS

Our core mat is widely used as an alternative to traditional flow core materials in composite manufacturing.

Category:

Products Description

Product Overview

The CS core is a closed-cell foam with uniform cell structure and consistent density that keeps panel weight predictable. It machines cleanly with standard tooling, thermoforms to simple curves, and bonds well with polyester, epoxy, and vinyl ester laminates. Sheets and blocks are supplied plain or with scrim and adhesive for peel-ply and infusion lay-ups. The closed-cell nature limits resin uptake and keeps moisture out of the panel in service, which protects long-term mechanical properties in humid environments.

Lightweight structural core CS is a closed-cell foam core developed for sandwich construction, giving stiff, light panels the core separation that multiplies bending stiffness at minimal weight. It is the core of choice when designers need predictable mechanical performance in marine, wind, and transport structures. Cinon Composites supplies the CS series in sheets and cut-to-shape formats.

Specifications

Parameter Typical Value
Core type Closed-cell foam
Density [ ] kg/m³
Compressive strength [ ] MPa
Shear strength [ ] MPa
Shear modulus [ ] MPa
Thermal conductivity [ ] W/(m·K)
Max service temperature [ ] °C
Sheet size / thickness [ ] mm × [ ] mm / [ ] mm

Values vary by grade — contact sales for the datasheet.

Applications

Build boat hulls and decks

Stiff, buoyant sandwich panels with excellent impact resistance.

Core wind turbine blades

Shear webs and shell panels that manage buckling loads.

Lighten rail and bus structures

Floors, roofs, and sidewalls in sandwich format.

Make industrial covers and platforms

Flat, stiff panels that are easy to machine and bond.

Key Advantages

Versus balsa, the closed-cell foam does not absorb resin or water, holds properties in humid service, and has no grain or knot defects. Versus honeycomb, it gives better impact and bondline performance in infusion and simpler edge finishing. Predictable mechanical data and clean machining behavior from Cinon Composites make the CS core a dependable choice for serial sandwich production.

FAQ

Can the CS core be used in vacuum infusion?

Yes — the closed-cell structure and compatible resin systems suit infusion; consult sales for flow and thickness guidance.

Does it need surface treatment before lamination?

Standard sheets are ready to bond; scrim or peel ply can be supplied for infusion lay-ups on request.

What temperatures can it withstand?

Service temperature depends on grade — confirm the maximum for your process with the Cinon Composites datasheet.

— Cinon Composites Technical Team

Get In Touch